CASE01 · Manufacturing
PotentialProduction-weight baselines explain electricity use in SHAFT heat treatment and tempering. Comparable 432 kg batches reveal opportunities to reduce operating variability and excessive processing time.
4.5% / 9.0%Initial equipment-level savings potential
Read the case →CASE02 · Manufacturing
PotentialCompare E5 RETAINING PLATE batches at the same weight and use separate weighted least squares baselines for ACF#3 and two tempering furnaces. The initial scenario targets excessive consumption without treating the estimate as verified savings.
4.5%Initial ACF#3 savings potential
Read the case →CASE03 · Manufacturing
PotentialDaily casting data show substantial variation in operating time, yield and electricity intensity. A proportional scenario evaluates increasing good-product yield while holding melting energy constant.
8.4%Initial energy-intensity improvement potential
Read the case →CASE04 · Manufacturing
PotentialSeparate gas baselines for two melting furnaces and an electricity baseline for casting machine #8 evaluate the effect of higher daily throughput and larger batches under comparable process conditions.
1.7% / 10.2% / 7.3%Equipment-level initial improvement potentials
Read the case →CASE05 · Manufacturing
PotentialA regression baseline links former electricity consumption to downtime and production weight. The analysis evaluates lower idle time and larger production lots as a route to improved energy intensity.
5.4%Initial FM-process savings potential
Read the case →CASE06 · Manufacturing
Field diagnosisIndividual equipment metering separates production machines from cooling, HVAC and compressed-air loads. One-minute profiles identify priorities after a large year-on-year increase in factory electricity use.
+55%May electricity increase, not a savings result
Read the case →CASE07 · Manufacturing
SimulationHistorical glass-sintering data were normalized by the main sintering profiles. Reassigning production to better-performing furnaces was simulated while keeping loading and process conditions comparable.
3.1%Combined modeled electricity savings
Read the case →CASE08 · Manufacturing
Annualized estimateAHU operating data revealed overlapping chilled-water and steam valve operation. Seasonal changes were applied first to general-purpose AHUs, while cleanroom systems were treated separately to protect production conditions.
KRW 157.9 million/yearEstimated annual savings from operating improvements
Read the case →CASE09 · Manufacturing
Operating guideHourly operating records support efficient-unit priority, monthly staging and chilled-water setpoints for 5°C and 12°C systems. Pump conditions are standardized so that equipment performance can be compared fairly.
Monthly operating guidePlanning result; confirmed savings not reported
Read the case →CASE10 · Manufacturing
PotentialAnnual cooling-plant records reveal equipment efficiency differences, surplus operating capacity and low chilled-water temperature differences. A combined scenario estimates savings across chillers and auxiliaries.
16.1%Estimated cooling-plant savings potential
Read the case →CASE11 · Manufacturing
Reported field resultA two-year semiconductor/display program first applied utility improvements at a demonstration plant and then expanded real-time performance diagnosis and operating guidance across six factories.
KRW 1.62 billion/yearReported first-year savings from 11 applied items
Read the case →CASE12 · Manufacturing
PotentialSeasonal and one-minute records connect COP, staging, AHU filter pressure and compressor unloading. The report estimates utility savings while keeping production-equipment electricity outside the improvement boundary.
444,832 kWh/yearReported utility savings potential: 4.3%
Read the case →CASE13 · Manufacturing
PotentialSeasonal comparisons of low-/high-temperature cooling and compressed dry air use best-performing operation as a benchmark. Staging and bypass analysis identifies a multi-site utility improvement portfolio.
KRW 4.102 billion/yearEstimated portfolio potential: approximately 3.9%
Read the case →CASE14 · Manufacturing
PotentialA proposal examines relationships among utility demand, supply, staging, setpoints and equipment performance after common operating improvements have already been implemented.
4.5%Estimated improvement across the analyzed utilities
Read the case →CASE15 · Manufacturing
PotentialAnnual CDA and cooling records support a staged proposal: an initial compressor improvement followed by additional utility optimization. Sensor consistency is a prerequisite for credible performance comparisons.
Additional 3%Estimated utility benefit: approximately KRW 180 million/year
Read the case →CASE16 · Manufacturing
PotentialPower, airflow, pressure, IGV/BOV behavior and process-level demand are analyzed together. A small UPI improvement represents a meaningful cost opportunity in a large compressed-air system.
KRW 70.04 million/yearReported UPI-based cost savings potential
Read the case →CASE17 · Manufacturing
PotentialA one-week field campaign compares system power, airflow, pressure and required units. The proposal uses UPI and supply-demand balance to define operating scenarios for a large turbo-compressor system.
7–10%Proposed savings potential; KRW 200–300 million/year
Read the case →CASE18 · Manufacturing
PotentialLow- and high-pressure compressor systems were benchmarked using specific electricity consumption, unit staging, pressure and BOV/IGV behavior. Additional savings opportunities were identified even though baseline performance was already better than the peer average.
Approximately 5.1%Combined electricity savings potential
Read the case →CASE19 · Manufacturing
Field diagnosisRepresentative seasonal records compare cooling, compressed air and steam. Equipment efficiency differences are evaluated alongside abnormal flow measurements before savings priorities are assigned.
KRW 19.4 billion/yearAnalyzed utility energy cost, not savings
Read the case →CASE20 · Manufacturing
TargetCharge-level electricity is matched with operating logs to evaluate preheating, melting, waiting and tapping. A first-stage operating target is defined without mixing raw and filtered observation averages.
557 → 530 kWh/tonFirst-stage target: approximately 5%
Read the case →CASE21 · Manufacturing
PotentialA forty-compressor proposal combines gas demand, equipment intensity, load and operating conditions to support efficient-unit selection and required-unit staging across an oxygen-production utility.
3%Proposal estimate: approximately KRW 3.3 billion/year
Read the case →CASE22 · Manufacturing
Field diagnosisSeasonal blower data separate equipment differences from weather effects. Pressure margins, duct losses and unusual IGV readings are investigated while avoiding an unsupported filter-efficiency claim.
0.075–0.081 kWh/Nm³Reported annual blower intensity range
Read the case →CASE23 · Manufacturing
PotentialTwo fumers differ in feed mix and energy intensity. A proposal combines slag/feed redistribution with real-time flue-gas O₂/CO feedback to reduce excessive fuel and oxygen input.
KRW 3.3 billion/yearCombined consulting savings potential
Read the case →CASE24 · Manufacturing
TargetLimited monthly electricity records, low chilled-water ΔT and compressor unloading evidence support a utility optimization target. A monthly factor adjusts expected utility use to production-equipment electricity.
8%Project target under limited data, not verified savings
Read the case →CASE25 · Manufacturing
PotentialA graphite and battery-materials factory uses short-interval power, flow and pressure measurements to evaluate large base-load compressors and smaller demand-following units. The proposal combines essential metering with real-time operating guidance.
4%Expected compressor electricity-cost reduction
Read the case →CASE26 · Water & wastewater
Field comparisonFive-minute and monthly operating data were used to compare wastewater throughput and electricity before and after inlet-pump replacement. Flow-normalized performance improved while the reported treatment capacity remained broadly comparable.
6.8% / 8.9%Reported flow-normalized energy-intensity improvements
Read the case →CASE27 · Water & wastewater
PotentialSeasonal ten-minute data across intake, treated-water transmission and booster systems support efficient pump selection, demand-based staging and reservoir scheduling.
3%Proposed annual electricity-cost reduction
Read the case →CASE28 · Power generation
PotentialGeneration-normalized auxiliary indicators identify differences between feedwater, condensate and seawater pumps and forced/induced-draft fans. The proposal connects benchmarking to dispatch and setpoint guidance.
2%Expected auxiliary electricity-cost reduction
Read the case →CASE29 · Buildings
PotentialAn existing commercial-building audit for a historical LEED-EB submission combines walk-through engineering, BEMS validation, weather analysis and equipment diagnosis with economics and an implementation plan.
7.9%Energy-reduction target if all nine measures are implemented
Read the case →CASE30 · Buildings
Engineering frameworkCondition assessment and a DOE-2.1E baseline model support retrofit alternatives for the envelope, lighting, HVAC and plant. Life-cycle cost links initial investment to annual energy cost.
Condition → model → LCCRetrofit investment decision workflow
Read the case →CASE31 · Buildings
PotentialMulti-year utility records, weather relationships and on-site measurements connect actual operating losses to controls, equipment improvements and a monthly savings-settlement method.
KRW 290.348 million/yearReport-estimated annual benefit
Read the case →CASE32 · Buildings
Measured-data diagnosisA twelve-month metered series is reorganized by month, day type and hour to investigate night loads, winter HVAC and peak-demand priorities. Estimated end uses remain distinct from measured whole-building electricity.
2,655.8 MWhMeasured electricity over the analysis period
Read the case →CASE33 · Buildings
Engineering frameworkAn end-use hierarchy links building demand and supply to equipment, management variables and operating guidance, turning consumption displays into a repeatable diagnostic process.
Capacity · time · efficiencyBuilding energy-management model
Read the case →CASE34 · Buildings
TargetA BPOS proposal connects existing BEMS data, design-load review, measurement checks and real-time operating guidance for a supertall mixed-use building. Seasonal optimization is designed as a continuing process.
3–10% per yearProposal-stage energy-saving target
Read the case →CASE35 · Buildings
SimulationA historical ASHRAE 90.1-2004 Appendix G comparison models the proposed mixed-use design against four rotated baseline buildings. District-heat absorption cooling improves cost performance while increasing site energy.
4.0%Modeled annual energy-cost improvement
Read the case →CASE36 · Buildings
SimulationAn 8,760-hour model translates envelope, internal gains, schedules and HVAC/plant assumptions into design-stage energy demand, primary energy and emissions by facility and season.
85,122 MWh/yearModeled final-energy requirement
Read the case →CASE37 · Renewable energy
SimulationWeather data and solar geometry construct horizontal and tilted-surface radiation over 8,760 hours. Tilt, azimuth and available surfaces are compared before downstream PV generation and economic modeling.
0°–90° in 5° stepsTilt-angle comparison range
Read the case →CASE38 · Data centers
Pilot result & potentialCenter and floor-level PUE is traced to cooling operation and equipment condition. A measured fan pilot is kept separate from the estimated benefits of larger rollout and free-cooling investment.
63.5%Reported supply-fan power reduction in the pilot
Read the case →CASE39 · Data centers
TargetA multi-center performance-improvement proposal integrates facility, IT and cooling electricity with operating data. It connects PUE to cooling-system causes and recurring optimization actions.
PUE 1.77 → 1.70Proposed first-stage target over 24 months
Read the case →CASE40 · District heating
Baseline-based M&VHeating degree days (HDD) and historical heat-meter data establish an adjusted baseline for a residential district-heating system. Smart supply-temperature control is evaluated against that baseline and cross-checked with household heating consumption.
133 Gcal / approximately 6.1%Reported three-month HDD-adjusted savings
Read the case →CASE41 · District heating
TargetSupply- and demand-side heat, temperature and flow data identify temperature margins and network-loss patterns. The proposed operating strategy preserves terminal service while adjusting temperature and pump dispatch to demand.
Heat 1.4% · pumping 1.3%Regional reduction targets
Read the case →CASE42 · Manufacturing
Reported field resultFive-minute utility data link production-service output to energy input, dispatch and active-unit counts. A single-factory program expands to six factories at two production sites.
KRW 1.62 billion/yearReported benefit from eleven implemented items
Read the case →CASE43 · Manufacturing
PotentialChillers, air handling and compressed air are diagnosed as an integrated utility portfolio. Service-specific KPIs and short-interval events reveal operating questions that monthly consumption cannot explain.
444,832 kWh/yearProposed utility electricity-saving potential
Read the case →CASE44 · Manufacturing
Measured-data diagnosisLow- and high-temperature chillers and CDA compressors are compared with consistent KPI boundaries. Performance differences guide investigation of load, staging, pumps and bypass control.
4 factoriesComparable utility benchmark scope
Read the case →CASE45 · Manufacturing
PotentialDemand, supply, temperature, pressure, flow, valves and unit dispatch are examined together to find small recurring imbalances after conventional optimization has already been applied.
4.5%Combined pre-implementation cost-saving potential
Read the case →CASE46 · Data centers
Pilot result & potentialA multi-center program links weekly analysis and operator action to PUE, cooling states and measurement quality. Pilot EC-fan results, rollout estimates and ongoing tower tests remain separate.
63.5%Reported pilot supply-fan power reduction
Read the case →CASE47 · Data centers
TargetAn IPOS proposal integrates center, floor and cooling-equipment data. PUE is decomposed into cooling electricity per IT load and equipment COP, with investigation and action checklists at each level.
PUE 1.77 → 1.70First-stage 24-month performance target
Read the case →CASE48 · Buildings
SimulationA design-stage DOE-2.1E model divides a vertical mixed-use development by facility and operating schedule. Demand, final energy, primary energy and historical rating expectations are interpreted separately.
109,597 MWh/yearModeled annual energy demand
Read the case →CASE49 · Buildings
SimulationSingle-variable model runs compare envelope, thermal mass, lighting, HVAC and plant choices under consistent assumptions. Results reveal both favorable and unfavorable annual energy-cost changes.
−18.1%Modeled cost change for lighting density: 30 → 10 W/m²
Read the case →CASE50 · Buildings
SimulationThe same building model isolates three fenestration changes. Their annual energy-cost impacts are interpreted with thermal transfer, solar gain and daylighting kept distinct.
−1.7%Modeled cost change for window ratio: 63% → 40%
Read the case →CASE51 · Buildings
SimulationA real design-modeling project compares a mixed-use proposed building with four rotated historical ASHRAE baselines. The cost result is separated from site-energy use and certification claims.
4%Modeled annual energy-cost improvement
Read the case →CASE52 · Manufacturing
Field analysis / Test & AdjustTen-second power, airflow, pressure and operating-state records distinguish useful air production from unloaded running. Stepwise dispatch tests seek efficient base/trim combinations while preserving production pressure.
10-second dataResolution used to diagnose staging transitions
Read the case →CASE53 · Manufacturing
Field data / Test & AdjustA manufacturing chiller-system case examines whether raising the chilled-water leaving-temperature setpoint can improve system efficiency while satisfying process, HVAC and dehumidification requirements.
System kW/RTPerformance criterion; no quantified savings rate published
Read the case →CASE54 · Manufacturing
PotentialCommon-header and critical end-use pressure measurements support integrated sequencing and staged pressure tests. The target is adequate process service with minimum system energy.
KRW 230 million/yearHistorical benefit considered for an in-progress measure
Read the case →CASE55 · Manufacturing
PotentialActual chilled-water demand and pump operating points are checked against original sizing. Control changes, impeller adjustment and pump replacement are compared at the required service level.
KRW 70 million/yearExpected benefit of demand-matched pump specification
Read the case →CASE56 · Manufacturing
Field test resultActual operating units are changed while cooling output and power are measured. Specific energy distinguishes efficiency improvement from changes in the amount of cooling delivered.
6.6% / 15%Reported specific-energy reductions in two separate tests
Read the case →CASE57 · Manufacturing
Test planHistorical demand, valve, ΔT and staging data motivate a temperature-level and load-sharing test. The plan checks OAC and process conditions before deciding how many chillers and pumps should run.
5°C / 13°CTwo chilled-water service levels in the test plan
Read the case →CASE58 · Manufacturing
PotentialPer-pump flow above design motivates staged adjustment. Pump power is evaluated together with chiller performance and tower fan electricity to locate an efficient system operating point.
KRW 60 million/yearExpected benefit of an in-progress flow-adjustment item
Read the case →CASE59 · Manufacturing
Field diagnosisUnit-level specific energy identifies persistently inefficient candidates. Matched pressure and load comparisons precede mechanical inspection, maintenance and remeasurement.
Diagnosis → repair → retestPerformance-restoration workflow
Read the case →CASE60 · Manufacturing
Field test / Null resultAn oil-fouling hypothesis is tested through actual additive application and before/after operating analysis. The completion report records no demonstrated benefit, providing no basis to assign savings or proceed from an assumed claim.
No clear improvementSource completion-report result: no benefit recognized
Read the case →CASE61 · Manufacturing
Optimization planDemand peaks are traced upstream to production activity, storage and control behavior. The plan first changes the demand profile, then reassesses required online capacity.
Demand first, dispatch secondSource optimization-plan sequence
Read the case →CASE62 · Manufacturing
Field test resultMeasured chiller intensity is compared at inlet temperatures from 20 to 22.5°C. Seasonal tower settings follow the test while plant-level energy balances remain distinct from the chiller-only minimum.
20.5°C · 0.567 kW/RTLowest chiller intensity in the reported temperature table
Read the case →CASE63 · Manufacturing
Reported field resultA 13°C section had its most efficient chiller at the lowest load. Chilled-water pump discharge valves redistributed cooling output, and the result was evaluated at the combined system boundary.
0.594 → 0.556 kW/RTReported system-intensity improvement
Read the case →CASE64 · Manufacturing
Program-level resultHistorical excess online capacity led to staged operation changes within a real-time utility-efficiency program. The reported 27% intensity improvement reflects combined program activities, not one stopped chiller alone.
8 → 7 unitsActual running-count change reported by the program
Read the case →CASE65 · Manufacturing
Field test resultTwo equal-capacity boilers are compared through actual changeover operation. Fuel intensity, steam load and supply conditions support efficient priority selection while the annual benefit retains its historical calculation basis.
Approximately 5%Reported fuel-intensity reduction: unit #3 → #2
Read the case →CASE66 · Manufacturing
Field analysis / Test planField analysis identifies increasing specific fuel consumption below a source load range. Tests compare a single larger boiler with two smaller units while dispatch criteria remain tied to steam service.
Below 40% loadSource-observed region of rising fuel intensity
Read the case →CASE67 · Manufacturing
Field diagnosisField correlations connect gas-per-steam intensity to flue-gas temperature and oxygen. They guide inspection and combustion tests while preserving the distinction between observed association and confirmed cause.
Stack temperature + O₂Source-selected efficiency influence variables
Read the case →CASE68 · Manufacturing
Data quality / M&V readinessAbnormal steam-flow values compromise the denominator of gas-per-steam intensity. The case prioritizes calibration and physical consistency before quantitative savings evaluation.
Validate the denominatorSource action before quantitative M&V
Read the case →CASE69 · Manufacturing
Field diagnosisThe source treats steam pressure as part of boiler operating diagnosis. A service-led review of critical users, network losses and load patterns supports a staged pressure test without inventing a completed savings result.
Pressure pattern → service requirementOperating-analysis and optimization direction
Read the case →CASE70 · Data centers
Field diagnosis / ProposalA site-to-room PUE comparison triggers an equipment-level investigation. Fans operating without an active cooling call are examined before any change to the cooling sequence.
1.576 / 1.848Site / room PUE in the source
Read the case →CASE71 · Data centers
Field diagnosis / ProposalA multi-site cooling diagnosis evaluates electronically commutated fans as a retrofit option. Fan selection, control integration and operating economics are treated together.
Not quantifiedNo isolated final saving reported
Read the case →CASE72 · Data centers
Field diagnosis / ProposalClimate, humidity, air quality and cooling architecture determine whether free cooling is useful. The diagnosis compares direct-air, indirect-air and water-side options at the system boundary.
Not quantifiedNo isolated final saving reported
Read the case →CASE73 · Data centers
Field diagnosis / ProposalCooling-tower leaving-water temperature is reviewed as a controllable plant variable. Lower water temperature can reduce chiller lift while increasing tower fan energy.
Not quantifiedNo isolated final saving reported
Read the case →CASE74 · Data centers
Platform proposal / PotentialA 2017 IPOS proposal connects metering, common KPI definitions, equipment diagnosis and measurement and verification. Its numerical targets remain proposal-stage expectations.
1.77 → 1.7024-month proposed PUE target
Read the case →CASE75 · Power plants
Field benchmark / ProposalA by-product-gas power plant compares auxiliary electricity relative to generation. Unit-level differences identify where pump and fan investigation should begin.
3.2–4.3%Observed auxiliary-power ratio
Read the case →CASE76 · Power plants
Field equipment / DiagnosisA large parallel-pump inventory is analyzed with seven generating units. Pump dispatch is evaluated against feedwater requirements, condenser performance and total auxiliary electricity.
Not quantifiedNo isolated final saving reported
Read the case →CASE77 · Data centers
Field diagnosis / ProposalA 2017 consulting scope treats support facilities as a separate load group. Inventory and consumption patterns identify persistent demand that main cooling KPIs may overlook.
Not quantifiedNo isolated final saving reported
Read the case →CASE78 · Manufacturing
Field analysis / DiagnosisSemiconductor/display utility data compare individual pumps and running states. Electricity, delivered flow and hydraulic duty are combined to identify a weaker operating choice.
Not quantifiedNo isolated final saving reported
Read the case →CASE79 · Data centers
Field diagnosis / ProposalSeasonal load and running-count data identify staging questions in data-center cooling. An operator guide flags possible excess operation for verification before a pump is stopped.
3.00–3.29Seasonal average running pump count
Read the case →CASE80 · Data centers
Field diagnosis / ProposalA data-center operating guide compares active chillers with the estimated number needed for cooling load. Count differences prompt an operating review rather than an automatic savings claim.
Not quantifiedNo isolated final saving reported
Read the case →CASE81 · Data centers
Field diagnosis / In progressTower performance and instrument consistency are examined separately from setpoint optimization. A poor apparent approach first triggers checks of load, weather, water distribution and fan state.
Not quantifiedNo isolated final saving reported
Read the case →CASE82 · Data centers
Field analysis / Cost potentialSite electricity and billing records identify a possible mismatch between contract demand and actual peak. The proposed contract change represents cost potential, not a reduction in electricity use.
KRW 167 million/yearExpected cost saving in the contract-change scenario
Read the case →CASE83 · Manufacturing
Field M&V / Valid subsetTwo anonymized automotive-parts extrusion lines are compared using production-normalized intensity and a multivariable baseline. Regression savings apply only to the observations accepted by the source validity rule.
683.59 kWh / 15.65%Regression result for 28 valid observations
Read the case →CASE84 · Manufacturing
Field test / Partial M&VThree anonymized tests distinguish matched-condition electricity reduction from production-normalized intensity improvement. The comparison screens repeatable operating opportunities without claiming annual savings.
26.15% / 18.65%Reported intensity improvements: Test 2 / Test 3 vs Test 1
Read the case →CASE85 · Buildings
Simulation / Runtime potentialA historical-weather model replaces stepped minimum-temperature schedules with an HDD-based daily runtime guide. The result is an operating-hour potential, not a measured fuel saving.
314.9 h / 37.32%Modeled annual runtime reduction potential
Read the case →CASE86 · Buildings
Simulation / Operating guideA minute-step thermal model searches for the latest heating or cooling start that meets the 08:30 indoor-temperature target. Historical-weather results describe recommended pre-start hours.
3.90 h / 0.95 hMean modeled preheating / precooling hours per day
Read the case →CASE87 · District heating
SimulationA historical-weather simulation compares conventional outdoor-air reset with an hourly demand-aware supply-temperature guide. The outputs describe setpoint differences and improvement potential, not measured heat savings.
0.751°CMean simulated winter setpoint difference
Read the case →CASE88 · Buildings
Simulation / Energy potentialA commercial-building model recommends precooling start, chilled-water, supply-air and condenser-water temperatures together. Historical-weather energy differences are kept distinct from measured plant savings.
41,594 kWh / 7.83%Difference in the source electricity model; incomplete net boundary
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