CASE79 · Data centers · Chilled-water pump count

Checking chilled-water pump count against seasonal cooling demand

Seasonal load and running-count data identify staging questions in data-center cooling. An operator guide flags possible excess operation for verification before a pump is stopped.

01 · CASE ANALYSIS

Interpret seasonal operating data

The source reports January, April, July and October cooling-load averages of 421, 475, 562 and 390, with average pump counts 3.00, 3.00, 3.29 and 3.02.

The cooling-load values are printed as RT/h in the source. That notation requires confirmation before converting to energy; it is retained here rather than silently redefined.

02 · CASE ANALYSIS

Connect count with flow and demand

Review chilled-water flow, pump power, supply/return temperatures, differential pressure and active equipment. Rated pump flow alone does not establish the required count.

A guide comparing actual and required counts can issue a CHECK and a possible pump-OFF recommendation. A recommendation does not prove that the action occurred.

Seasonal source averages
MonthCooling-load value (source RT/h)Pump count
January4213.00
April4753.00
July5623.29
October3903.02

03 · CASE ANALYSIS

Check constraints before reducing count

Maintain cooling flow and differential pressure at the critical point, equipment minimum flow, redundancy and acceptable thermal service.

Low temperature difference may inflate flow demand. Investigate the load side and instruments rather than treating count reduction as the sole solution.

04 · CASE ANALYSIS

Verify the plant response

Trial a count change under bounded load and weather, monitoring pump power and chiller/air-side response. Compare total plant energy at equivalent service.

The related observation of 2.1 actual versus 1.2 required chillers concerns chillers, not a demonstrated pump saving. CASE79 has no isolated final saving amount.

Staging checks
SignalUse
Actual / required countScreen excess operation
Flow / differential pressureConfirm delivered service
CHW temperature differenceInvestigate excess flow demand
Plant electricity / thermal stateVerify system effect

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