MES × EMS × BEMS · DATA-DRIVEN ENERGY OPTIMIZATION
We align manufacturing MES records with EMS electricity, gas and thermal data—or building BEMS operating records—to find optimization opportunities, design energy baselines and evaluate post-improvement performance within defensible measurement boundaries.
Indicative fee ranges only. No energy saving or financial return is guaranteed.
| Stage | Work performed | Result |
|---|---|---|
| 1. Data integrity | Align MES/EMS/BEMS timing, boundaries, missing values and duplicate readings. | Reliable analysis dataset |
| 2. KPI & baseline | Normalize for production, weather and operating conditions; evaluate model diagnostics and valid range. | Baseline model and performance KPIs |
| 3. Field optimization | Rank opportunities and plan controlled Test & Adjust activities. | Actionable operating improvements |
| 4. M&V | Compare adjusted baseline with metered actual use and discuss uncertainty. | Transparent performance evaluation |
Begin with the required stage and expand according to evidence and site conditions.
KRW 2.5–5.0 million
Check MES/EMS/BEMS alignment, missing records, time stamps, metering boundaries, usage breakdown and initial energy intensity.
Deliverables: Data-quality checklist · load and usage charts · diagnostic priorities
Discuss your scope →KRW 6.5–15.0 million
Select drivers, normalize production/weather, build regression baselines, test residuals and outliers, check prediction error and valid operating ranges.
Deliverables: Baseline equation · diagnostics · M&V plan · calculation tables
Discuss your scope →KRW 12–30 million
Review chiller, compressed air, steam/boiler, pumping, thermal and production process loads, standby losses and supply-demand balance.
Deliverables: Equipment KPIs · improvement scenarios · opportunity ranking
Discuss your scope →KRW 18–45 million
Plan operational trials under safe, comparable conditions; adjust setpoints, verify quality and comfort, and measure actual changes.
Deliverables: Test protocol · test log · operating guidance · evaluation report
Discuss your scope →KRW 1.0–3.5 million/month
Review actual versus adjusted baseline consumption, identify anomalies and update monthly KPIs and performance recommendations.
Deliverables: Monthly performance and M&V report · anomaly log · review meeting
Discuss your scope →Quotation on request
Hands-on Python/Pandas, energy intensity, baseline construction, M&V and energy data analysis workshops.
Deliverables: Training slides · exercises · team enablement
Discuss your scope →Fee conditions: These are illustrative non-binding ranges, not published standard market rates or completed contract prices. All amounts exclude VAT. Travel, site visits, instrumentation, communications/database integration, BAS/BEMS control deployment, capital work and external verification are subject to separate agreement.
| Example client scope | Analysis & deliverables | Illustrative fee |
|---|---|---|
| Manufacturing: one production process with 3–6 months of MES + EMS data | Data verification → energy-intensity KPIs → regression baseline → initial M&V and opportunity list. Excludes additional meters and field trials. | KRW 9–14 million |
| Commercial building: central cooling/heating and seasonal BEMS data | Cooling/boiler operation diagnostics → test scenarios → setpoint guide and M&V plan. Excludes automatic control implementation. | KRW 15–25 million |
Both examples are hypothetical scopes, not actual client quotations or verified past contract prices.
| Analysis area | What we examine | Example output |
|---|---|---|
| MES × EMS integration | Are production records and energy readings aligned in time and metering boundary? | Data dictionary, quality report, hourly/daily joined table |
| Energy intensity | How does use vary with tonnes, good output and operating time? | kWh/tonne, kWh/unit, load profile and benchmarks |
| Baseline & M&V | What energy would have been used under comparable conditions? | Regression, adjusted baseline, validation, M&V calculation |
| Utility optimization | Are compressors, chillers, pumps or boilers over-supplying demand? | Equipment KPIs, staging/setpoint opportunity scenarios |
| Building performance | How do weather, occupancy and operating schedules affect consumption? | HDD/CDD and BEMS operating reviews |
A reduction in defects does not automatically reduce electricity if remelting, rework or operating hours do not decline. An estimated baseline is not an actual metered outcome; a simulation potential is not a verified saving. We report these distinctions explicitly.
CASE83: Dual-method production M&V → · CASE86: Optimal Start → · CASE88: Cooling guidance →
It helps to know the available MES production dates, quantities, reject/good counts and equipment IDs; EMS metered electricity, heat or fuel; data frequency and collection period; operating logs; any improvement implementation dates; plus product mix or weather/occupancy information. You do not need to upload raw files for the first inquiry. Data sharing should follow an agreed security and scope process.
Yes, production and shift patterns can be reviewed first. Verified kWh savings require reliable metered energy data under a matched measurement boundary.
No. These are illustrative, non-binding fee ranges in Korean won, excluding VAT. Scope, number of sites, data quality, travel and instrumentation can change the quotation.
No. A baseline predicts counterfactual use under comparable conditions. Savings require measured actual consumption, suitable adjustments and uncertainty review.
The core offering is analysis, guidance and M&V. Meters, BAS/BEMS integration and automatic control implementation require a separately agreed scope.
Yes. Weather, occupancy, schedules, measured electricity/heat and BEMS operation can support building diagnostics.
Download six fictional sample reports that correspond to the six service packages before requesting an assessment.
View sample reports →Before engaging, review the steps, contract terms, M&V principles, and data security commitments.
Consulting process & contract terms →Share your process or building type, available datasets and the business decision you need to support. We can discuss the diagnostic boundary, deliverables, schedule and an individual quotation.
Request a preliminary data assessment →Contact the lab →